- 목차 -
1.
목적
2.
적용범위
3.
검토기준
4. 검토결과 처리
1. 목적
본
기준서는 계약검토시 고객의 요구사항을 검토.확인하는 기준을 제시하고 그에 따른 업무처리의 범위를 규정하는 데 그 목적이 있다.
2. 적용범위
본 기준서는 계약검토 업무중 고객의 사양을 검토하는 업무에 대하여 적용한다.
3. 검토기준
고객과의 상담 및 주문접수, 계약 등의 업무를 진행하는 영업부서 또는 실무자는 다음의 3.1 항에서 3.8 항까지의 기준에 따라 고객의 사양을 검토하고 확인한다.
3.1
DESCRIPTION – LASER MARKING SYSTEM (STRIP) (1)
FEATURES AND STRUCTURES
-
STACK MAGAZINE ON / OFF LOADING SYSTEM WITH
AUTOMATIC DEVICE CHANGE BY PROGRAMMING.
-
FLEXIBLE AUTOMATIC FEEDING MECHANISM TO ACCOMMODATE
SPECIFIED PKG TYPE WITH AUTOMATIC LEAD / PKG CHANGE MODE.
-
SERVO OR STEP MOTOR WITH BELT DRIVEN FEEDING SYSTEM.
-
PRECLEANING SYATION WITH MECHANICAL BRUSHING AND
IONIZED AIR BLOWER.
-
DETECTOR FOR MISLOADING AND MISORIENTATED STRIPS.
-
POST CLEAING STATION WITH VACUUM SUCTION.
-
LASER GENERATOR TO BE MOUNTED ON THE HANDLER.
-
TOUCH PANEL PC WITH SPC FUNTION AND USER FRIENDLY
MENU.
-
USER FRIENDLY AND EASY TO OPERATE.
-
PROGRAMMABLE LOGIC CONTROLLER OPERATED. (PLC)
-
SAFETY INTERLOCKS / PROTECTIONS EQUIPPED.
-
CONVERSION TIME : WITHIN 5 MIN
-
HANDLER SPH
: 900 STRIPS / HOUR WITHOUT VISION CHECK.
-
MARKING ACCURACY: ± 1MIL.
-
VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.
FOR ORIENTATIOIN CHECK.
-
UP TIME : 99%
-
FIRST PASS YIELD : 99.98%
3.2
DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (2)
- STACK
MAGAZINE ON / OFF LOADING SYSTEM WITH PICK AND PLACE MECHANISM.
- FLEXIBLE
AUTOMATIC PROGRESSIVE OR SHUTTLE FEEDING MECHANISM TO ACCOMMODATE DIFFERENT
LEAD / PKG WITH AUTOMATIC LEAD/PKG
CHANGE MODE.
- PRECLEANING
STATION WITH MECHANICAL BRUSHING AND IONIZED AIR BLOWER.
- HYDROGEN
FLAME OFF SYSTEM WITH H2 GENERATOR
- DETECTOR
FOR MISLOADING AND MISPOSITION OF STRIPS.
- INK
MARKING HEAD EQUIPPED. (TECA TPX
350/250, MARKEM 530/597/534)
- VISION
INSPECTION SYSTEM WITH REJECT SORTER
- IN
LINE IR CURING SYSTEM WITH CONTROLLER OF CHAIN BELT SPEED AND TEMP READING.
- COOLING
DOWN STATION EQUIPPED.
- SAFETY
INTERLOCKS/PROTECTIONS EQUIPPED.
- PLC
CONTROL WITH DIAGNOSTIC PANEL.
- CHANGE
OVER TIME (CONVERSION) : WITHIN 5 MIN
- HANDLER
SPH : 8200 - 900 STRIPS PER HOUR WITHOUT VISION CHECK.
- CONVERSION
KITS : MARKING SUPPORT BLOCK FOR FOCUSING AND MARKING MASK FOR H2 FLAME.
-
MARKING ACCURACY : ± 2 MIL
-
VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK
FOR ORIENTATION CHECK
-
UP TIME : 99%
-
FIRST PASS YIELD : 99.98%
3.3
DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (3)
-
MULTI STACKING TRAY TO TRAY ON / OFF LOADING SYSTEM
WITH AUTOMATIC TRAY CHANGE MECHANISM.
-
SERVO OR STEP MOTOR DRIVEN WITH ADJUSTABLE FEEDING
SPEED.
-
PRECLEANING STATION WITH IONIZED AIR BLOWER.
-
DETECTOR FOR MISLOADING AND MISPOSION OF TRAY.
-
POST CLEANING STATIOIN WITH VACUUM SUCTION AND
IONIZED AIR BLOWER.
-
LASER GENERATOR TO BE MOUNTED ON THE HANDLER.
-
SAFETY INTERLOCKS/PROTECTIONS EQUIPPED.
-
TOUCH PANEL PC WITH SPC FUNTIOIN AND USER FRIENTLY
MENU.
-
PLC CONTROL WITH DIAGONOSTIC PANEL.
-
CHANGEOVER TIME (CONVERSION) : LESS THAN 5 MIN.
-
TRAY PER HOUR : 10 TRAYS PER HOUR WITHOUT VISION
CHECK.
-
VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.
FOR ORIENTATION CHECK OF UNITS IN TRAY.
-
CORRECTION SYSTEM OF MISORIENTATED UNITS IN TRAY
AFTER VISION CHECK.
-
UP TIME : 99%
-
FIRST PASS YIELD : 99.98%
-
PRECLEANING STATION WITH MECHANICAL BRUSHING AND
IONIZED AIR BLOWER.
3.4
DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (4)
-
STACK MAGAZINE ON / OFF LOADING SYSTEM WITH PICK AND
PLACE MECHANISM.
-
FIEXIBLE AUTOMATIC PROGRESSIVE FEEDING MECHANISM TO
ACCOMMODATE DIFFERENT LEAD / PKG WITH AUTOMATIC LEAD / PKG CHANGE MODE.
-
PRECLEANING STATION WITH MECHANICAL BRUSHING AND
IONIZED AIR BLOWER.
- HYDROGEN
FLAME OFF SYSTEM WITH H2 GENERATOR
- DETECTOR
FOR MISLOADING AND MISPOSITION OF STRIPS.
- DONG
YANG DIRECT MARKING HEAD EQUIPPED WITH X-Y-Z ADJUSTABLE TABLE.
- VISION
INSPECTION SYSTEM WITH REJECT SORTER
- IN
LINE UV CURING SYSTEM.
- INSPECTIN
STATION WITH MAGNIFIER (3X).
- COOLING
DOWN STATION EQUIPPED.
- SAFETY
INTEROCKS / PROTECTIONS EQUIPPED.
- PLC
CONTROL WITH DISGNOSTIC PANEL.
- CHANGE
OVER TIME (CONVERSION) : WITHIN 10 MIN.
- SPM
(STROKE PER MIN) : 40 SPM
- CONVERSION
KITS : MARKING SUPPORT BLOCK FOR FOCUSING AND MARKING MASK FOR H2 FLAME.
-
MARKING ACCURACY : ± 2MIL
-
VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK
FOR ORIENTATION CHECK
- UP
TIME : 99%
- FIRST
PASS YIELD : 99.98%
3.5
DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (5)
- MULTI
STACKING TRAY TO TRAY ON / OFF LOADING SYSTEM WITH AUTOMATIC
TRAY CHANGE MECHANISM.
- SERVO OR STEP MOTOR DRIVEN WITH
ADJUSTABLE FEEDING SPEED.
- PRECLEANING STATION WITH IONIZED AIR
BLOWER.
- DETECTOR FOR MISLOADING AND
MISPOSION OF TRAY.
- POST CLEANING STATION WITH VACUUM
SUCTION AND IONIZED AIR BLOWER.
- INK MARKING HEAD EQUIPPED (TECA 250,
350 OR MAREM 597, 534)
- SAFETY INTERLOCKS / PRTECTIONS
EQUIPPED.
- TOUCH PANEL PC WITH SPC FUNTIONS AND
USER FRIENTLY MENU.
- PLC CONTROL WITH DIAGONOSTIC PANEL.
- CHANGEOVER TIME (CONVERSION) : LESS
THAN 5 MIN.
- TRAY PER HOUR : 10 TRAYS PER HOUR
WITHOUT VISION CHECK.
- VISION INSPECTION SYSTEM FOR MARKING
QUALITY CHECK.
FOR
ORIENTATION CHECK OF UNITS IN TRAY.
- CORRECTION
SYSTEM OF MISORIENTATED UNITS IN TRAY AFTER VISION CHECK.
- UP TIME : 99%
- FIRST PASS YIELD ; 99.98%
3.6
DESCRIPTION – UNIT INK PAD MARKING MACHINE (TUBE)
(6)
LASER MARKING MACHINE (TUBE)
-
MULTI TUBE TO TUBE ON / OFF LOADING SYSTEM.
-
AUTOMATIC FEEDING MECHANISM WITH AUTOMATIC DEVICE
CHANGING BY PUSH A BLOWER.
-
PRECLEANING STATION WITH MECHANICAL BRUSHING AND
IONIZED AIR BLOWER.
-
HYDROGEN FLAME OFF SYSTEM WITH H2 GENERATOR
-
DETECTOR FOR MISLOADING AND MISPOSITION OF STRIPS.
-
MARKING HEAD (INK MARKING, DIRECT, OFF MARKING,
LASER MARKING HEAD)
-
MARKING MASK FOR PREVENTING OF LEAD CONTAMINATIOIN
AND LEAD BENT (DAMAGE)
-
PRESION CARRIERS FOR UNIT BEEDING.
-
VISION INSPECTION SYSTEM WITH REJECT SORTER
-
IN LINE UV CURING SYSTEM.
-
INSPECTION STATIOIN WITH MAGNIFIER (3X)
-
COOLING DOWN STATIOIN EQUIPPED.
-
PLC CONTROL WITH DIAGNOSTIC PANEL.
-
CHANGE OVER TIME (CONVERSION) : WITHIN 5 MIN.
-
UPH : 6,000 UNIT FOR 3 UP
-
CONVERSION KITS : MARKING SUPPORT BLOCK FOR FOCUSING
AND MARKING MASK FOR H2 FLAME.
-
MARKING ACCURACY : ± 2MIL
-
VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK
FOR ORIENTATION CHECK
-
UP TIME : 99%
-
FIRST PASS YIELD : 99.98%
3.7
DESCRIPTION – TAP PKG REEL TO REEL MARKING MARKING
MACHINE (7)
-
REEL TO REEL ON LOADING AND OFF LOADING SYSTEM.
-
AUTO FEEDING MECHANISM WITH ANTI SCRATCH.
-
IONIZED AIR BOWER EQUIPPED.
-
INK MARKING HEAD EQUIPPED (MARKEM 200 DX OR LASER
MARKING HEAD)
-
SAFETY INTERLOCKS/PROTECTIONS EQUIPPED.
-
TOUCH PANEL PC WITH SPC FUNTIOIN AND USER FRIENTLY
MENU.
-
PLC CONTROL WITH DIAGONOSTIC PANEL.
-
CHANGEOVER TIME (CONVERSION) : LESS THAN 5 MIN
-
VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.
-
SINGULATION STATION OF DEFECTIVE UNITS FOR REJECTS.
-
UP TIME : 99%
-
FIRST PASS YIELD : 99.98%
3.8
DESCRIPTION – GENERAL FEATURES WITH OPTIONAL
CONDITION CLASSIFIED BY EACHSECTION OF MARKING SYSTEM
- ON LOADING -
STACK MAGAZINE (SINGLE) FOR STRIP MARKING
MULTI MAGAZINE FROM 2 THROUGH 4 MAGAZINE (OPTION)
MULTI CASSETTE MAGAZINE FOR BGA PKG
MULTI TUBE FOR TUBE TO TUBE UNIT MARKING
MULTI TRAY FOR TRAY TO TRAY UNIT MARKING
- ORIENTATION CHECK -
MISORIENTED L/F CHECK BY SENSOR OR VISION SYSTEM FOR STRIP/UNIT MARKING
- INDEXING -
SERVO/STEP OR AC MOTOR DRIVEN
RUETHANE BELT FEEDING OR INDEXING PIN
- PRECLEANING ZONE -
MECHANICAL BRUSH
IONIZED AIR BLOWER
HYDROGEN FLAME OFF WITH H2 GENERATOR
HOT AIR
- MARKING ZONE -
MARKING HEAD FOR INK (PAD) MARKING (TECA TPX 350, 250 / MARKEM 530,
534, 597 AND ETC)
MARKING HEAD FOR LASER MARKING (ROFIN SINAR, EO TECHNICS, GENERAL
SCANNING AND ETC)
SUCTION HOOD FOR LASER MARKING
- MARKING INSPECTION ZONE -
VISUAL INSPECTION BY MAGNIFIER WITH REFECT SORTER
AUTO VISION INSPECTION SYSTEM WITH REFECT SORTER
- CURING ZONE -
IR CURING FOR INK MARKING (STRIP MARKING)
UV CURING FOR INK MARKING (STRIP/UNIT/TRAY MARKING)
COOLING DOWN STATION AFTER CURING
TEMP READING AND CHAIN BELT FEEDING SPEED ADJUSTMENT
- OFF LOADING ZONE -
STACK MAGAZINE (SINGLE) FOR STRIP MARKING
MULTI MAGAZINE FROM 2 THROUGH 4 MAGAZINE (OPTION)
MULTI CASSETTE MAGAZINE FOR BGA PKG
MULTI TUBE
MULTI TRAY
4. 검토결과 처리
4.1
검토결과 고객의 사양이 본 기준서와 일치하거나 또는 범위내일 경우에는 영업부 자체에서 검토를 종결한다.
4.2
고객의 사양이 기준서의 범위를 벗어나거나 해당항목이 없을 경우에는 개발실로 개발검토의뢰서를 발행하여 해당사항의 검토를 의뢰하여야 한다.
4.3
본 기준서에 명시되지 않은 사항은 계약검토업무 절차서에 따른다.
