엑셀 자동화프로그램, 업무양식 및 자료

- 목차 -

1.         목적                                                                                                                                                                         

2.         적용범위                                                                                                                                       

3.         검토기준                                                                                                                                       

4.    검토결과 처리                                                                                                                             

1.          목적

본 기준서는 계약검토시 고객의 요구사항을 검토.확인하는 기준을 제시하고 그에 따른 업무처리의 범위를 규정하는 데 그 목적이 있다.

2.          적용범위

본 기준서는 계약검토 업무중 고객의 사양을 검토하는 업무에 대하여 적용한다.

3.          검토기준

고객과의 상담 및 주문접수, 계약 등의 업무를 진행하는 영업부서 또는 실무자는 다음의 3.1 항에서 3.8 항까지의 기준에 따라 고객의 사양을 검토하고 확인한다.

3.1             DESCRIPTION – LASER MARKING SYSTEM (STRIP) (1)

FEATURES AND STRUCTURES

-          STACK MAGAZINE ON / OFF LOADING SYSTEM WITH AUTOMATIC DEVICE CHANGE BY PROGRAMMING.

-          FLEXIBLE AUTOMATIC FEEDING MECHANISM TO ACCOMMODATE SPECIFIED PKG TYPE WITH AUTOMATIC LEAD / PKG CHANGE MODE.

-          SERVO OR STEP MOTOR WITH BELT DRIVEN FEEDING SYSTEM.

-          PRECLEANING SYATION WITH MECHANICAL BRUSHING AND IONIZED AIR BLOWER.

-          DETECTOR FOR MISLOADING AND MISORIENTATED STRIPS.

-          POST CLEAING STATION WITH VACUUM SUCTION.

-          LASER GENERATOR TO BE MOUNTED ON THE HANDLER.

-          TOUCH PANEL PC WITH SPC FUNTION AND USER FRIENDLY MENU.

-          USER FRIENDLY AND EASY TO OPERATE.

-          PROGRAMMABLE LOGIC CONTROLLER OPERATED.  (PLC)

-          SAFETY INTERLOCKS / PROTECTIONS EQUIPPED.

-          CONVERSION TIME : WITHIN 5 MIN

-          HANDLER SPH     : 900 STRIPS / HOUR WITHOUT VISION CHECK.

-          MARKING ACCURACY: ± 1MIL.

-          VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.

                                FOR ORIENTATIOIN CHECK.

-          UP TIME : 99%

-          FIRST PASS YIELD : 99.98%

3.2             DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (2)

-     STACK MAGAZINE ON / OFF LOADING SYSTEM WITH PICK AND PLACE MECHANISM.

-     FLEXIBLE AUTOMATIC PROGRESSIVE OR SHUTTLE FEEDING MECHANISM TO ACCOMMODATE DIFFERENT LEAD / PKG WITH AUTOMATIC LEAD/PKG   

     CHANGE MODE.

-     PRECLEANING STATION WITH MECHANICAL BRUSHING AND IONIZED AIR BLOWER.

-     HYDROGEN FLAME OFF SYSTEM WITH H2 GENERATOR

-     DETECTOR FOR MISLOADING AND MISPOSITION OF STRIPS.

-     INK MARKING HEAD EQUIPPED.  (TECA TPX 350/250, MARKEM 530/597/534)

-     VISION INSPECTION SYSTEM WITH REJECT SORTER

-     IN LINE IR CURING SYSTEM WITH CONTROLLER OF CHAIN BELT SPEED AND TEMP READING.

-     COOLING DOWN STATION EQUIPPED.

-     SAFETY INTERLOCKS/PROTECTIONS EQUIPPED.

-     PLC CONTROL WITH DIAGNOSTIC PANEL.

-     CHANGE OVER TIME (CONVERSION)   : WITHIN 5 MIN

-     HANDLER SPH : 8200 - 900 STRIPS PER HOUR WITHOUT VISION CHECK.

-     CONVERSION KITS : MARKING SUPPORT BLOCK FOR FOCUSING AND MARKING MASK FOR H2 FLAME.

-          MARKING ACCURACY : ± 2 MIL

-          VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK

FOR ORIENTATION CHECK

-          UP TIME : 99%

-          FIRST PASS YIELD : 99.98%

3.3             DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (3)

-          MULTI STACKING TRAY TO TRAY ON / OFF LOADING SYSTEM WITH AUTOMATIC TRAY CHANGE MECHANISM.

-          SERVO OR STEP MOTOR DRIVEN WITH ADJUSTABLE FEEDING SPEED.

-          PRECLEANING STATION WITH IONIZED AIR BLOWER.

-          DETECTOR FOR MISLOADING AND MISPOSION OF TRAY.

-          POST CLEANING STATIOIN WITH VACUUM SUCTION AND IONIZED AIR BLOWER.

-          LASER GENERATOR TO BE MOUNTED ON THE HANDLER.

-          SAFETY INTERLOCKS/PROTECTIONS EQUIPPED.

-          TOUCH PANEL PC WITH SPC FUNTIOIN AND USER FRIENTLY MENU.

-          PLC CONTROL WITH DIAGONOSTIC PANEL.

-          CHANGEOVER TIME (CONVERSION) : LESS THAN 5 MIN.

-          TRAY PER HOUR : 10 TRAYS PER HOUR WITHOUT VISION CHECK.

-          VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.

FOR ORIENTATION CHECK OF UNITS IN TRAY.

-          CORRECTION SYSTEM OF MISORIENTATED UNITS IN TRAY AFTER VISION CHECK.

-          UP TIME : 99%

-          FIRST PASS YIELD : 99.98%

-          PRECLEANING STATION WITH MECHANICAL BRUSHING AND IONIZED AIR BLOWER.

3.4             DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (4)

-          STACK MAGAZINE ON / OFF LOADING SYSTEM WITH PICK AND PLACE MECHANISM.

-          FIEXIBLE AUTOMATIC PROGRESSIVE FEEDING MECHANISM TO ACCOMMODATE DIFFERENT LEAD / PKG WITH AUTOMATIC LEAD / PKG CHANGE MODE.

-          PRECLEANING STATION WITH MECHANICAL BRUSHING AND IONIZED AIR BLOWER.

-     HYDROGEN FLAME OFF SYSTEM WITH H2 GENERATOR

-     DETECTOR FOR MISLOADING AND MISPOSITION OF STRIPS.

-     DONG YANG DIRECT MARKING HEAD EQUIPPED WITH X-Y-Z ADJUSTABLE TABLE.

-     VISION INSPECTION SYSTEM WITH REJECT SORTER

-     IN LINE UV CURING SYSTEM.

-     INSPECTIN STATION WITH MAGNIFIER (3X).

-     COOLING DOWN STATION EQUIPPED.

-     SAFETY INTEROCKS / PROTECTIONS EQUIPPED.

-     PLC CONTROL WITH DISGNOSTIC PANEL.

-     CHANGE OVER TIME (CONVERSION) : WITHIN 10 MIN.

-     SPM (STROKE PER MIN) : 40 SPM

-     CONVERSION KITS : MARKING SUPPORT BLOCK FOR FOCUSING AND MARKING MASK FOR H2 FLAME.

-          MARKING ACCURACY : ± 2MIL

-          VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK

FOR ORIENTATION CHECK

-     UP TIME : 99%

-     FIRST PASS YIELD : 99.98%

3.5             DESCRIPTION – PAD (INK) MARKING MACHINE (STRIP) (5)

-     MULTI STACKING TRAY TO TRAY ON / OFF LOADING SYSTEM WITH AUTOMATIC

TRAY CHANGE MECHANISM.

                           -            SERVO OR STEP MOTOR DRIVEN WITH ADJUSTABLE FEEDING SPEED.

                           -            PRECLEANING STATION WITH IONIZED AIR BLOWER.

                           -            DETECTOR FOR MISLOADING AND MISPOSION OF TRAY.

                           -            POST CLEANING STATION WITH VACUUM SUCTION AND IONIZED AIR BLOWER.

                           -            INK MARKING HEAD EQUIPPED (TECA 250, 350 OR MAREM 597, 534)

                           -            SAFETY INTERLOCKS / PRTECTIONS EQUIPPED.

                           -            TOUCH PANEL PC WITH SPC FUNTIONS AND USER FRIENTLY MENU.

                           -            PLC CONTROL WITH DIAGONOSTIC PANEL.

                           -            CHANGEOVER TIME (CONVERSION) : LESS THAN 5 MIN.

                           -            TRAY PER HOUR : 10 TRAYS PER HOUR WITHOUT VISION CHECK.

                           -            VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.

                                        FOR ORIENTATION CHECK OF UNITS IN TRAY.

-     CORRECTION SYSTEM OF MISORIENTATED UNITS IN TRAY AFTER VISION CHECK.

                           -            UP TIME : 99%

                           -            FIRST PASS YIELD ; 99.98%

3.6             DESCRIPTION – UNIT INK PAD MARKING MACHINE (TUBE) (6)

LASER MARKING MACHINE (TUBE)

-          MULTI TUBE TO TUBE ON / OFF LOADING SYSTEM.

-          AUTOMATIC FEEDING MECHANISM WITH AUTOMATIC DEVICE CHANGING BY PUSH A BLOWER.

-          PRECLEANING STATION WITH MECHANICAL BRUSHING AND IONIZED AIR BLOWER.

-          HYDROGEN FLAME OFF SYSTEM WITH H2 GENERATOR

-          DETECTOR FOR MISLOADING AND MISPOSITION OF STRIPS.

-          MARKING HEAD (INK MARKING, DIRECT, OFF MARKING, LASER MARKING HEAD)

-          MARKING MASK FOR PREVENTING OF LEAD CONTAMINATIOIN AND LEAD BENT (DAMAGE)

-          PRESION CARRIERS FOR UNIT BEEDING.

-          VISION INSPECTION SYSTEM WITH REJECT SORTER

-          IN LINE UV CURING SYSTEM.

-          INSPECTION STATIOIN WITH MAGNIFIER (3X)

-          COOLING DOWN STATIOIN EQUIPPED.

-          PLC CONTROL WITH DIAGNOSTIC PANEL.

-          CHANGE OVER TIME (CONVERSION) : WITHIN 5 MIN.

-          UPH : 6,000 UNIT FOR 3 UP

-          CONVERSION KITS : MARKING SUPPORT BLOCK FOR FOCUSING AND MARKING MASK FOR H2 FLAME.

-          MARKING ACCURACY : ± 2MIL

-          VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK

FOR ORIENTATION CHECK

-          UP TIME : 99%

-          FIRST PASS YIELD : 99.98%

3.7             DESCRIPTION – TAP PKG REEL TO REEL MARKING MARKING MACHINE (7)

-          REEL TO REEL ON LOADING AND OFF LOADING SYSTEM.

-          AUTO FEEDING MECHANISM WITH ANTI SCRATCH.

-          IONIZED AIR BOWER EQUIPPED.

-          INK MARKING HEAD EQUIPPED (MARKEM 200 DX OR LASER MARKING HEAD)

-          SAFETY INTERLOCKS/PROTECTIONS EQUIPPED.

-          TOUCH PANEL PC WITH SPC FUNTIOIN AND USER FRIENTLY MENU.

-          PLC CONTROL WITH DIAGONOSTIC PANEL.

-          CHANGEOVER TIME (CONVERSION) : LESS THAN 5 MIN

-          VISION INSPECTION SYSTEM FOR MARKING QUALITY CHECK.

-          SINGULATION STATION OF DEFECTIVE UNITS FOR REJECTS.

-          UP TIME : 99%

-          FIRST PASS YIELD : 99.98%

3.8             DESCRIPTION – GENERAL FEATURES WITH OPTIONAL CONDITION CLASSIFIED BY EACHSECTION OF MARKING SYSTEM

- ON LOADING -

STACK MAGAZINE (SINGLE) FOR STRIP MARKING

MULTI MAGAZINE FROM 2 THROUGH 4 MAGAZINE (OPTION)

MULTI CASSETTE MAGAZINE FOR BGA PKG

MULTI TUBE FOR TUBE TO TUBE UNIT MARKING

MULTI TRAY FOR TRAY TO TRAY UNIT MARKING

- ORIENTATION CHECK           -

MISORIENTED L/F CHECK BY SENSOR OR VISION SYSTEM FOR STRIP/UNIT MARKING

- INDEXING       -

SERVO/STEP OR AC MOTOR DRIVEN

RUETHANE BELT FEEDING OR INDEXING PIN

- PRECLEANING ZONE             -

MECHANICAL BRUSH

IONIZED AIR BLOWER

HYDROGEN FLAME OFF WITH H2 GENERATOR

HOT AIR

- MARKING ZONE                      -

MARKING HEAD FOR INK (PAD) MARKING (TECA TPX 350, 250 / MARKEM 530, 534, 597 AND ETC)

MARKING HEAD FOR LASER MARKING (ROFIN SINAR, EO TECHNICS, GENERAL SCANNING AND ETC)

SUCTION HOOD FOR LASER MARKING

- MARKING INSPECTION ZONE                        -

VISUAL INSPECTION BY MAGNIFIER WITH REFECT SORTER

AUTO VISION INSPECTION SYSTEM WITH REFECT SORTER

- CURING ZONE            -

IR CURING FOR INK MARKING (STRIP MARKING)

UV CURING FOR INK MARKING (STRIP/UNIT/TRAY MARKING)

COOLING DOWN STATION AFTER CURING

TEMP READING AND CHAIN BELT FEEDING SPEED ADJUSTMENT

- OFF LOADING ZONE -

STACK MAGAZINE (SINGLE) FOR STRIP MARKING

MULTI MAGAZINE FROM 2 THROUGH 4 MAGAZINE (OPTION)

MULTI CASSETTE MAGAZINE FOR BGA PKG

MULTI TUBE

MULTI TRAY

4.          검토결과 처리

4.1             검토결과 고객의 사양이 본 기준서와 일치하거나 또는 범위내일 경우에는 영업부 자체에서 검토를 종결한다.

4.2             고객의 사양이 기준서의 범위를 벗어나거나 해당항목이 없을 경우에는 개발실로 개발검토의뢰서를 발행하여 해당사항의 검토를 의뢰하여야 한다.

4.3             본 기준서에 명시되지 않은 사항은 계약검토업무 절차서에 따른다.